Structure, properties, and fabric applicability of sustainable paper yarn with high washing stability.

This research provides an in-depth assessment of two paper yarn variants, examining their structural, functional, and performance characteristics. These yarns demonstrated favorable properties, including suitable linear density, twist, typical cellulosic functional groups as confirmed by Infrared spectroscopy, minimal hairiness, moisture transfer, and creditable mechanical strength. These yarns have flat layered cross-sections and grooved longitudinal surfaces. In addition, a low hairiness index (1.3-1.33) further acknowledged their smooth surface. Their remarkable evenness (15.86% and 7.08%) supported their effective wicking properties. Despite average breaking strength (0.77 cN/dTex and 1.05 cN/dTex) and moderate elongation, these yarns exhibited exceptional water-washing resistance and retained over 89% breaking strength after 15 washes. This study ranks these paper yarns as highly suitable for durable clothing fabrics, providing promising sustainable alternatives in the textile industry.

Sandwich Fibrous PEG Encapsulations for Thermal Energy Storage.

Phase change materials (PCMs) textiles have been developed for personal thermal management (PTM) while limited loading amount of PCMs in textiles reduced thermal buffering effect. In this work, we proposed a sandwich fibrous encapsulation to store polyethylene glycol (PEG) with PEG loading amount of 45 wt %, which consisted of polyester (PET) fabrics with hydrophobic coating as protection layers, polyurethane (PU) nanofibrous membranes as barrier layers and PEG-loaded viscose fabric as a PCM-loaded layer. The leakage was totally avoided by controlling weak interfacial adhesion between protection layer and melting PEG. The sandwich fibrous PEG encapsulations had an overall melting enthalpy value ranging from 50 J/g to 78 J/g and melting points ranging from 20 °C to 63 °C by using different PEGs. Besides, introduction of Fe microparticles in PCM-loaded layer enhanced thermal energy storage efficiency. We believe that the sandwich fibrous PEG encapsulation has a great potential in various fields.

Utilization of spent coffee grounds as fillers to prepare polypropylene composites for food packaging applications.

Biomass-derived wastes as the additive of nondegradable plastics have been paid more attention due to the ever-growing environmental pollution and energy crisis. Herein, the spent coffee grounds (SCG) have been used as fillers in polypropylene (PP) after the heat treatment to realize its recycling utilization. The effect of the heat treatment atmosphere on the properties of the obtained SCG and SCG/PP composites has been investigated systematically. The results show that the residual coffee oil can be removed more thoroughly under an air atmosphere than under a nitrogen atmosphere at a relatively low cost and an eco-friendly process. The lower residual oil rate of SCG is beneficial to improve the comminution and further enhance the affinity with the PP matrix. The obtained SCG/PP composites hold lower water absorption, higher hydrophobicity, and better mechanical properties, implying their potential applications in the field of food packaging. RESEARCH HIGHLIGHTS: Spent coffee grounds have been used as fillers in PP after the heat treatment. The heat treatment in the air is more favorable for the removal of the coffer oil of SCG. The low residual oil rate in SCG can improve its comminution and affinity with PP. The SCG/PP composites hold excellent performances for food packaging applications.

Structural Analysis of Phase Change Materials (PCMs)/Expanded Graphite (EG) Composites and Their Thermal Behavior under Hot and Humid Conditions.

Expanded graphite (EG) has been used to store phase change materials (PCM) to enhance thermal conductivity and avoid leakage. However, systematic investigation on physical structure of various embedded PCMs in EG is not reported. Besides, the effect of environment on thermal behavior of PCM/EG composites has not been investigated yet. In this work, three common PCMs (including myristic acid (MA), polyethylene glycol (PEG) and paraffin wax (PW)) were embedded in EG and three PCM/EG composites were obtained. As a result, capillary force between EG and PCMs supported encapsulation of PCMs in EG. PCM/EG composites had narrower phase change range while supercooling degree values were different when various PCMs were used. Besides, the hot and humid environment had a side effect on thermal energy storage of PCMs and PCM/EG composites. The inherent hydrophilicity of PCMs was essential for resistance against side effect of moisture on thermal energy storage.

Incorporation of Cellulose-Based Aerogels into Textile Structures.

Given their exceptional attributes, aerogels are viewed as a material with immense potential. Being a natural polymer, cellulose offers the advantage of being both replenishable and capable of breaking down naturally. Cellulose-derived aerogels encompass the replenish ability, biocompatible nature, and ability to degrade naturally inherent in cellulose, along with additional benefits like minimal weight, extensive porosity, and expansive specific surface area. Even with increasing appreciation and acceptance, the undiscovered possibilities of aerogels within the textiles sphere continue to be predominantly uninvestigated. In this context, we outline the latest advancements in the study of cellulose aerogels' formulation and their diverse impacts on textile formations. Drawing from the latest studies, we reviewed the materials used for the creation of various kinds of cellulose-focused aerogels and their properties, analytical techniques, and multiple functionalities in relation to textiles. This comprehensive analysis extensively covers the diverse strategies employed to enhance the multifunctionality of cellulose-based aerogels in the textiles industry. Additionally, we focused on the global market size of bio-derivative aerogels, companies in the industry producing goods, and prospects moving forward.

Effects of ultrasonic-assisted nickel pretreatment method on electroless copper plating over graphene.

In this paper, copper deposited graphene was fabricated through electroless plating. A novel and facile pretreatment method is introduced based on ultrasonic treatment with nickel nano-particles as the catalytic core. This method abandons the sensitization and activation process in the traditional pretreatment that reduces the time and economic cost dramatically. The static contact angle was determined by an Olympus BX51M optical microscope. The surface morphology and plating composition were characterized via scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS), the infrared radiation (IR) transmittance spectra of the copper plated graphene were measured by Fourier transform infrared spectroscopy (FTIR), the layer structure was measured by Raman spectrum, the phase identification was identified by X-ray diffraction (XRD), the thermogravimetric analysis (TGA) (Q5000 TA instruments, USA) was carried out to detect the thermal characteristics. The electrical resistivity of copper-plated graphene was performed in an especially designed apparatus. The results show that the surface of graphene is coarsened, and the size is reduced after ultrasonic treatment, which can facilitate the nucleation and fine particle distribution of metal. The electroless plated efficiency of copper of the nickel pretreatment copper-plated graphene is 64.27 wt%, higher than that of generic copper-plated graphene at 58.62 wt%. The resistivity decreases rapidly from 1.69 × 10-2 Ω cm of the original Gr to 0.79 × 10-2 Ω cm of Cu/Ni@Gr due to the large number of fine copper particles scattered around the graphene.

The Comparative Performance of Phytochemicals, Green Synthesised Silver Nanoparticles, and Green Synthesised Copper Nanoparticles-Loaded Textiles to Avoid Nosocomial Infections.

In the current study, a sustainable approach was adopted for the green synthesis of silver nanoparticles, green synthesis of copper nanoparticles, and the investigation of the phytochemical and biological screening of bark, leaves, and fruits of Ehretia acuminata (belongs to the family Boraginaceae). Subsequently, the prepared nanoparticles and extracted phytochemicals were loaded on cotton fibres. Surface morphology, size, and the presence of antimicrobial agents (phytochemicals and particles) were analysed by scanning electron microscopy, dynamic light scattering, and energy-dispersive X-ray spectroscopy. The functional groups and the presence of particles (copper and silver) were found by FTIR and XRD analyses. The coated cotton fibres were further investigated for antibacterial (qualitative and quantitative), antiviral, and antifungal analysis. The study revealed that the herb-encapsulated nanoparticles can be used in numerous applications in the field of medical textiles. Furthermore, the utility of hygienic and pathogenic developed cotton bandages was analysed for the comfort properties regarding air permeability and water vapour permeability. Finally, the durability of the coating was confirmed by measuring the antibacterial properties after severe washing.

Fabrication and Performance of Phase Change Thermoregulated Fiber from Bicomponent Melt Spinning.

High thermostability of phase change materials is the critical factor for producing phase change thermoregulated fiber (PCTF) by melt spinning. To achieve the production of PCTF from melt spinning, a composite phase change material with high thermostability was developed, and a sheath-core structure of PCTF was also developed from bicomponent melt spinning. The sheath layer was polyamide 6, and the core layer was made from a composite of polyethylene and paraffin. The PCTF was characterized by scanning electron microscopy (SEM), thermal analysis (TG), Fourier Transform Infra-Red (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC) and fiber strength tester. The results showed that the core material had a very high thermostability at a volatilization temperature of 235 °C, the PCTF had an endothermic and exothermic process in the temperature range of 20-30 °C, and the maximum latent heat of the PCTF reached 20.11 J/g. The tenacity of the PCTF gradually decreased and then reached a stable state with the increase of temperature from -25 °C to 80 °C. The PCTF had a tenacity of 343.59 MPa at 0 °C, and of 254.63 MPa at 25 °C, which fully meets the application requirements of fiber in textiles.

Neural network model applied to electromagnetic shielding effectiveness of ultra-light Ni/Cu coated polyester fibrous materials.

The purpose of effective electromagnetic interference (EMI) shielding is to prevent EMI from smartphone, wireless, and utilization of other electronic devices. The electrical conductivity of materials strongly influences on the EMI shielding properties. In this work, mainly focus to predict the EMI shielding effectiveness on the ultralight weight fibrous materials by artificial neural network (ANN). Prior to the ANN modelling, the ultra-lightweight fibrous materials were electroplated with different concentration of Ni/Cu and then coated with different silanes. This work utilizes the algorithm to provide accurate quantitative values of EMI shielding effectiveness (EM SE). To compare its performance, the experimental and the predicted EM SE values were validated by root-mean-square error (RMSE), mean absolute percentage error (MAPE) values and correlation coefficient 'r'. The proposed ANN results accurately predict the experimental data with correlation coefficients of 0.991 and 0.997. Further due to its simplicity, reliability as well as its efficient computational capability the proposed ANN model permits relatively fast, cost effective and objective estimates to be made of serving in this industry.

Fabrication of Conductive, High Strength and Electromagnetic Interference (EMI) Shielded Green Composites Based on Waste Materials.

Conventional conductive homopolymers such as polypyrrole and poly-3,4-ethylenedioxythiophene (PEDOT) have poor mechanical properties, for the solution to this problem, we tried to construct hybrid composites with higher electrical properties coupled with high mechanical strength. For this purpose, Kevlar fibrous waste, conductive carbon particles, and epoxy were used to make the conductive composites. Kevlar waste was used to accomplish the need for economics and to enhance the mechanical properties. At first, Kevlar fibrous waste was converted into a nonwoven web and subjected to different pretreatments (chemical, plasma) to enhance the bonding between fiber-matrix interfaces. Similarly, conductive carbon particles were converted into nanofillers by the action of ball milling to make them homogeneous in size and structure. The size and morphological structures of ball-milled particles were analyzed by Malvern zetasizer and scanning electron microscopy. In the second phase of the study, the conductive paste was made by adding the different concentrations of ball-milled carbon particles into green epoxy. Subsequently, composite samples were fabricated via a combination of prepared conductive pastes and a pretreated Kevlar fibers web. The influence of different concentrations of carbon particles into green epoxy resin for electrical conductivity was studied. Additionally, the electrical conductivity and electromagnetic shielding ability of conductive composites were analyzed. The waveguide method at high frequency (i.e., at 2.45 GHz) was used to investigate the EMI shielding. Furthermore, the joule heating response was studied by measuring the change in temperature at the surface of the conductive composite samples, while applying a different range of voltages. The maximum temperature of 55 °C was observed when the applied voltage was 10 V. Moreover, to estimate the durability and activity in service the ageing performance (mechanical strength and moisture regain) of developed composite samples were also analyzed.

The Effect of Mask Style and Fabric Selection on the Comfort Properties of Fabric Masks.

The purpose of fabric masks in the prevention of the spread of COVID-19 often requires that the masks be worn for extended periods without removal. The management of the conditions in the micro-climate inside the masks is important to keep the wearer comfortable and enhance user compliance. In this study, the effect of mask design and fabric type on the micro-climate was investigated using thermocron iButtons to record the temperature and humidity inside the masks. It was found that the mask style, and its effect on the amount of air incorporated in the micro-climate, had a significant influence on the factors that determine the temperature and humidity levels. In the shaped masks, the impact of the mask design on the results was stronger than the effect of fabric type. In the folded masks that fit snugly around the face, the effect of fabric type was significant, and both fibre composition and fabric structure contributed to the differences in the performance of the three fabrics tested. In the case of the masks with an inserted filter, a significant amount of trapped still air in the fabric layers and the increased mask stiffness had the strongest effect on the temperature and humidity inside the masks. Significant differences were also found in the temperatures recorded in the different time segments, highlighting the importance of conducting comfort evaluations over a long enough time to prevent false interpretations. The results of this study emphasize the importance of considering all the components of mask design, namely style, fibre type, and fabric structure, in the development of masks to enhance user compliance.

Hybrid Prepreg Tapes for Composite Manufacturing: A Case Study.

The aim of this research was the preparation and characterization of hybrid prepreg tapes from glass multifilament roving (circular cross-section). The fiber, roving, and tape strength distribution was characterized by exploratory data analysis tools (especially quantile-quantile plot) and modeled by the three parameters' Weibull distribution. For estimation of Weibull model parameters, the noniterative technique based on the so-called Weibull moments was used. It was shown that the prepared hybrid prepreg tapes prepared by controlled mechanical spreading technology developed by the authors improved mechanical tensile properties and can be used for the preparation of composites of complicated forms by robotic winding.

Unmasking the Mask: Investigating the Role of Physical Properties in the Efficacy of Fabric Masks to Prevent the Spread of the COVID-19 Virus.

To function as source control, a fabric mask must be able to filter micro-droplets (≥5 µm) in expiratory secretions and still allow the wearer to breathe normally. This study investigated the effects of fabric structural properties on the filtration efficiency (FE) and air permeability (AP) of a range of textile fabrics, using a new method to measure the filtration of particles in the described conditions. The FE improved significantly when the number of layers increased. The FE of the woven fabrics was generally higher, but double-layer weft knitted fabrics, especially when combined with a third (filter) layer, provided a comparable FE without compromising on breathability. This also confirmed the potential of nonwoven fabrics as filter layers in masks. None of the physical fabric properties studied affected FE significantly more than the others. The variance in results achieved within the sample groups show that the overall performance properties of each textile fabric are a product of its combined physical or structural properties, and assumptions that fabrics which appear to be similar will exhibit the same performance properties cannot be made. The combination of layers of fabric in the design of a mask further contributes to the product performance.

Ultrathin Multilayer Textile Structure with Enhanced EMI Shielding and Air-Permeable Properties.

A textile material's electromagnetic interference (EMI) shielding effectiveness mainly depends on the material's electrical conductivity and porosity. Enhancing the conductivity of the material surface can effectively improve the electromagnetic shielding effectiveness. However, the use of highly conductive materials increases production cost, and limits the enhancement of electromagnetic shielding effectiveness. This work aims to improve the EMI shielding effectiveness (EMSE) by using an ultrathin multilayer structure and the air-permeable textile MEFTEX. MEFTEX is a copper-coated non-woven ultrathin fabric. The single-layer MEFTEX SE test results show that the higher its mass per unit area (MEFTEX 30), the better its SE property between 56.14 dB and 62.53 dB in the frequency band 30 MHz-1.5 GHz. Through comparative testing of three groups samples, a higher electromagnetic shielding effect is obtained via multilayer structures due to the increase in thickness and decrease of volume electrical resistivity. Compared to a single layer, the EMI shielding effectiveness of five layers of MEFTEX increases by 44.27-83.8%. Due to its ultrathin and porous structure, and considering the balance from porosity and SE, MEFTEX 10 with three to four layers can still maintain air permeability from 2942 L/m2/s-3658 L/m2/s.

Multifunctional Electrically Conductive Copper Electroplated Fabrics Sensitizes by In-Situ Deposition of Copper and Silver Nanoparticles.

In this study, we developed multifunctional and durable textile sensors. The fabrics were coated with metal in two steps. At first, pretreatment of fabric was performed, and then copper and silver particles were coated by the chemical reduction method. Hence, the absorbance/adherence of metal was confirmed by the deposition of particles on microfibers. The particles filled the micro spaces between the fibers and made the continuous network to facilitate the electrical conduction. Secondly, further electroplating of the metal was performed to make the compact layer on the particle- coated fabric. The fabrics were analyzed against electrical resistivity and electromagnetic shielding over the frequency range of 200 MHz to 1500 MHz. The presence of metal coating was confirmed from the surface microstructure of coated fabric samples examined by scanning electron microscopy, EDS, and XRD tests. For optimized plating parameters, the minimum surface resistivity of 67 Ω, EMI shielding of 66 dB and Ohmic heating of 118 °C at 10 V was observed. It was found that EMI SH was increased with an increase in the deposition rate of the metal. Furthermore, towards the end, the durability of conductive textiles was observed against severe washing. It was observed that even after severe washing there was an insignificant increase in electrical resistivity and good retention of the metal coating, as was also proven with SEM images.

Activated Carbon Derived from Carbonization of Kevlar Waste Materials: A Novel Single Stage Method.

The augmented demands of textile materials over time have brought challenges in the disposal of substantial volumes of waste generated during the processing and end of life of such materials. Taking into consideration environmental safety due to discarding of textile waste, it becomes critical to recuperate useful products from such waste for economic reasons. The present work deals with the preparation of porous and electrically conductive activated carbon fabric by a novel single stage method of simultaneous carbonization and physical activation of Kevlar feedstock material procured from local industries, for effective electromagnetic (EM) shielding applications. The Kevlar fabric waste was directly carbonized under a layer of charcoal without any intermediate stabilization step at 800 °C, 1000 °C, and 1200 °C, with a heating rate of 300 °C/h and without any holding time. The physical and morphological properties of the activated carbon, influenced by carbonization process parameters, were characterized from EDX, X-ray diffraction, SEM analysis, and BET analysis. Furthermore, the electrical conductivity was analyzed. Finally, the potential application of the activated material for EM shielding effectiveness was analyzed at low (below 1.5 GHz) and high (2.45 GHz) frequencies. The phenomena of multiple internal reflections and absorption of electromagnetic radiations was found dominant in the case of activated carbon fabric produced at higher carbonization temperatures.

Sandwich Structures Reflecting Thermal Radiation Produced by the Human Body.

Far infrared (FIR) textiles are a new category of functional textiles that have presumptive health and well-being functionality and are closely related to human thermo-physiological comfort. FIR exerts strong rotational and vibrational effects at the molecular level, with the potential to be biologically beneficial. In general, after absorbing either sunlight or heat from the human body, FIR textiles are designed to transform the energy into FIR radiation with a wavelength of 4-14 µm and pass it back to the human body. FIR textiles can meet increased demand for light, warm, comfortable, and healthy clothing. The main aim of this research is to describe the procedure for creating the FIR reflective textile layer as part of multilayer textile structures that have enhanced thermal protection. To develop the active FIR reflecting surface, the deposition of copper nanolayer on lightweight polyester nonwoven structure Milife, which has beneficial properties of low fiber diameters, good shape stability and comfort, was used. This FIR reflective layer was used as an active component of sandwiches composed of the outer layer, insulation layer, active layer, and inner layer. The suitable types of individual layers were based on their morphology, air permeability, spectral characteristics in the infra-red region, and thermal properties. Reflectivity, transmittance, and emissivity were evaluated from IR measurements. Human skin thermal behavior and the prediction of radiation from the human body dependent on ambient conditions and metabolic rate are also mentioned. The FIR reflective textile layer created, as part of multilayer textile structures, was observed to have enhanced thermal protection.

Development of Novel Antimicrobial and Antiviral Green Synthesized Silver Nanocomposites for the Visual Detection of Fe3+ Ions.

In the current research, we present a single-step, one-pot, room temperature green synthesis approach for the development of functional poly(tannic acid)-based silver nanocomposites. Silver nanocomposites were synthesized using only tannic acid (plant polyphenol) as a reducing and capping agent. At room temperature and under mildly alkaline conditions, tannic acid reduces the silver salt into nanoparticles. Tannic acid undergoes oxidation and self-polymerization before the encapsulating of the synthesized silver nanoparticle and forms silver nanocomposites with a thick capping layer of poly(tannic acid). No organic solvents, special instruments, or toxic chemicals were used during the synthesis process. The results for the silver nanocomposites prepared under optimum conditions confirmed the successful synthesis of nearly spherical and fine nanocomposites (10.61 ± 1.55 nm) with a thick capping layer of poly(tannic acid) (~3 nm). With these nanocomposites, iron could be detected without any special instrument or technique. It was also demonstrated that, in the presence of Fe3+ ions (visual detection limit ~20 µM), nanocomposites aggregated using the coordination chemistry and exhibited visible color change. Ultraviolet-visible (UV-vis) and scanning electron microscopy (SEM) analysis also confirmed the formation of aggregate after the addition of the analyte in the detection system (colored nanocomposites). The unique analytic performance, simplicity, and ease of synthesis of the developed functional nanocomposites make them suitable for large-scale applications, especially in the fields of medical, sensing, and environmental monitoring. For the medical application, it is shown that synthesized nanocomposites can strongly inhibit the growth of Escherichia coli and Staphylococcus aureus. Furthermore, the particles also exhibit very good antifungal and antiviral activity.

Geopolymers and Fiber-Reinforced Concrete Composites in Civil Engineering.

This paper discusses the influence of fiber reinforcement on the properties of geopolymer concrete composites, based on fly ash, ground granulated blast furnace slag and metakaolin. Traditional concrete composites are brittle in nature due to low tensile strength. The inclusion of fibrous material alters brittle behavior of concrete along with a significant improvement in mechanical properties i.e., toughness, strain and flexural strength. Ordinary Portland cement (OPC) is mainly used as a binding agent in concrete composites. However, current environmental awareness promotes the use of alternative binders i.e., geopolymers, to replace OPC because in OPC production, significant quantity of CO2 is released that creates environmental pollution. Geopolymer concrete composites have been characterized using a wide range of analytical tools including scanning electron microscopy (SEM) and elemental detection X-ray spectroscopy (EDX). Insight into the physicochemical behavior of geopolymers, their constituents and reinforcement with natural polymeric fibers for the making of concrete composites has been gained. Focus has been given to the use of sisal, jute, basalt and glass fibers.